1. Dimensional Measurement: Position identification of small parts; monitoring the presence of parts on conveyors; detecting material overlap and overlap; controlling robot position (tool center position); detecting component status; detecting component position (through small holes); monitoring liquid levels; measuring thickness; vibration analysis; crash test measurements; automotive-related testing, etc.
2. Thickness Measurement of Thin Metal Sheets and Plates: Laser displacement sensors measure the thickness of thin metal sheets (plates). Detecting thickness variations can help detect wrinkles, small holes, or overlaps, preventing machine failure.
3. Cylinder Barrel Measurement: Simultaneously measures: angle, length, eccentricity of inner and outer diameters, conicity, concentricity, and surface profile.
4. Length Measurement: The component to be measured is placed on a conveyor at a designated location. The laser sensor detects the component and simultaneously measures it with a triggered laser scanner, ultimately determining the component's length.
5. Uniformity Inspection: Place several laser sensors in a row in the direction of the workpiece's movement. The measurement output is directly from one sensor. Alternatively, software can be used to calculate the measurement value and read the result based on the signal or data.
6. Electronic Component Inspection: Use two laser scanners, place the component to be measured between them, and use the sensors to read the data, thereby verifying the component's dimensional accuracy and integrity.
7. Filling Level Inspection on the Production Line: Laser displacement sensors are integrated into the production process of filled products. When the filled product passes the sensors, they can detect whether the filled product is full. The sensors use the expansion process of the laser beam reflecting off the surface to accurately determine whether the filled product is filled properly and the amount of product.
8. Sensor Measurement of Straightness: First, you will need two or three Laser displacement sensors for combined measurement. Then, install the three laser displacement sensors on a straight line parallel to the production line, and determine the spacing between the three laser displacement sensors based on the required measurement accuracy. Finally, move the object parallel to the laser displacement sensor mounting line. When the production line is parallel to the sensor installation line, the greater the difference in the distances measured by the three sensors, the worse the object's straightness. The smaller the difference in the distances measured by the three sensors, the better the object's straightness. You can establish a straightness percentage based on the length of the object you want to measure and the spacing between the three sensors, thereby obtaining a quantitative signal output to achieve the purpose of detecting the object's straightness.