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008613530821762
info@garantta.com
008613530821762
Why Choose Garantta Mark Color Sensor
Quality Control
Our company maintains a rigorous quality control system led by a dedicated product quality assurance team. From incoming raw material inspection to final batch shipment, all products(mark color sensor) undergo 100% full inspection in accordance with standardized procedures. This ensures that every item delivered to customers meets the highest quality standards.
Professional Team
We have a highly experienced technical team consisting of more than 10 professional engineers, each with over five years of industry experience. The team includes five structural engineers and five electronic engineers who are responsible for product design, performance optimization, and continuous innovation.
24-Hour Online Service
Our professional international sales team is available around the clock to respond to customer inquiries promptly, typically within two hours. With strong cross-cultural communication capabilities and expertise in international trade, our team ensures smooth and efficient of your Mark Color Sensor order processing for clients worldwide.
Advantages
High-precision mark color recognition
In the color mode of GCs111, LEDs of three colors (R, G, B) are used simultaneously to identify
the color of the color code according to the RGB ratio. High-precision
judgment can be achieved.
Color mode high precision discrimination
Using LEDs of three colors (R.G.B) at the same time, the color of the color mark can be determined with high precision based on the R.G.B ratio of the reflected light.
High-speed response to improve production efficiency
1. Color mark mode ultra-fast response
2 . Automatically selects one of three (RGB) LEDs (single color) to achieve a detection mode of
45 ps ultra-fast response.
3 . The optimal LED automatic selection function automatically selects the most suitable LED for
detection. Best suited for high-speed inspection.
Competitor Benchmarking
| Comparison Dimensions | Garantta GCS-111 Color Sensor | Panasonic LX-111 Color Sensor | |
| Core performance | Detection distance | 10±3.5mm | 10±3.5mm |
| Spot size | 1×5mm (Set distance: 10mm) | 1×5mm (Set distance: 10mm) | |
| Response time (color-mark mode) | ≤45μs | ≤45μs | |
| Color mode | support | support | |
| Core Functions | One-click learning, intelligent LED automatic selection | One-click learning, intelligent LED automatic selection | |
| Electrical Specifications | power supply voltage | 12~24V DC ±10% | 12~24V DC ±10% |
| Power consumption | ≤850mW | ≤850mW | |
| Output method | NPN/PNP optional | NPN | |
| Environmental adaptability | Protection level | IP67 | IP67 |
| Operating temperature | 10 ~ +55℃ | 10 ~ +55℃ | |
| Main features | Key advantages | Significant cost advantage; Unit price is $31. Available in NPN/PNP dual-output models. | High brand recognition; mature and stable products; lower limit of operating temperature range (-10℃). |
| Potential considerations | As a Chinese domestic brand, its long-term stability under extreme operating conditions needs further market validation. | Prices are usually higher |
0086 13530821762
info@garantta.com
008613530821762
brand trusted choice
We work closely with our agents/distributors, and we are committed to providing marketing support, technical support, training, sales channels and other full range of services to help each partner's career development.
Garantta GCS111 Mark Color Sensor Solutions
Success Story 1: Printing Industry - Solving the Color Difference Detection Challenge for Packaging Boxes
Client: Wanchang Printing & Packaging Group
Challenge: The company relied on manual visual inspection of printed colors on packaging boxes on its production line, resulting in low efficiency (inspection speed less than 200 pieces/minute). Fatigue and subjectivity led to a monthly color difference defect rate as high as 2.5%, resulting in high customer complaints and rework costs.
Garantta Solution: We customized and deployed the GCS-111 intelligent color sensor array for them. The sensor, through its "one-click learning" function, quickly inputs the RGB data of standard color samples and utilizes its ultra-high-speed 45-microsecond response time to perform real-time, non-contact color comparison on every packaging box passing through the production line.
Results:
1.300% Increase in Inspection Efficiency: Production line inspection speed was stably increased to 800 pieces/minute.
2.Significantly Reduced Defect Rate: The color-related defect rate was reduced from 2.5% to below 0.1%, reducing waste by more than 500,000 pieces annually.
3.Zero Complaints Achieved: Product color consistency was highly recognized by end-brand customers, achieving zero color complaints for 12 consecutive months.
4.Short Investment Recovery Period: Due to savings in material and labor costs, the equipment investment was recovered within 4 months.
Success Story Two: Textile Industry - Automated Fabric Color Sorting
Client: Jiangsu Shayin Group
Challenges: Dyed fabrics needed to be sorted into different batches based on subtle color differences (difficult to distinguish with the naked eye). Traditional methods relied on experienced workers, resulting in slow sorting speeds, high labor costs, and difficulty meeting the stringent color grading requirements of overseas customers.
Garantta Solution: We installed GCS111 high-precision mark color sensors (color modes) at key nodes of their sorting line. The sensors accurately determine the color category of each piece of fabric based on a set RGB ratio tolerance and trigger pneumatic devices to sort it to the corresponding area. Their IP67 protection rating effectively resisted fiber dust and humidity interference in the workshop.
Results:
1. Sorting Accuracy >99.9%: Fully met the customer's requirements for precise color grading. Labor costs reduced by 70%: 80% of previous manual sorting positions were replaced.
2. Production efficiency increased by 150%: The overall operating speed of the sorting line more than doubled.
3. Winning high-end orders: Successfully becoming a designated supplier for an international fast-fashion brand thanks to stable and reliable color quality control capabilities.
Garantta Hotselling Mark Color Sensor GCS-111
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Model |
NPN NO GCS-111 |
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PNP NO GCS-111-P |
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Type |
Cable type |
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|
Detection distance |
10±3.5mm |
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|
Spot size |
1x5mm(Set distance: 10 mm) |
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|
Supply voltage |
12~24VDC±10%/pulsation P-P 10% or less |
|
|
Power consumption |
Power 850mW or less (power supply voltage 24V, current consumption 30mA or less) |
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Cut-in mode |
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Color mark mode |
Color mode |
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Low..0~+2V (source current below 0.5mA) |
High...+5V~-+V (inflow current is less than 3mA) |
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Input impedance is about 10KQ |
Input impedance is about 10KO |
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|
Color mode |
Color mode |
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High..+5V~-+V or disconnected |
Low...0~+0.6V or disconnected |
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Output |
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NPN open collector transistor |
PNP open collector transistor |
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Maximum source current: 50mA |
Maximum source current: 50mA |
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Applied voltage: 30V DC or less (between output and +V) |
Applied voltage: 30V DC or less (between output and +V) |
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Residual voltage: 1.5V or less (when the outflow current is 50mA) (Note 1) |
Residual voltage: 1.5V or less (when the outflow current is 50mA) (Note 1) |
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Output action |
Color mark mode: ON when light enters, Color mode: ON when consistent |
|
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Short circuit protection |
Equipped (automatic reset type) |
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Reaction time |
Color mark mode: 45μs or less, color mode: 150μs or less |
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Working status indicator light |
Orange LED (lights up when output is ON) |
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Ambient temperature |
10~+55℃ (note no condensation or freezing) during storage: -20~+70℃ |
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Ambient humidity |
35~85%RH, storage: 35~85%RH |
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Light-emitting components |
Red/green/blue composite LED (projection peak wavelength: 640nm/525nm/470nm) |
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Protective structure |
IP 67(IEC) |
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applications
Product quality inspection
Color sensors can be used to detect whether the color on the surface of a product meets standards, such as in industries such as food, textiles, and printing.
Material sorting
On the production line, color sensors can identify materials of different colors and sort them into different channels.
Packaging industry
Color sensors are used to identify packaging materials of different colors for packaging positioning and detection.
Printing industry
Color sensors can perform color correction and quality control on printed materials.
Shipping&Payment Terms
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Terms Of Payment |
We usually accept T/T, L/C, Paypal, Credit card, etc. If you prefer other payment terms, please feel free to discuss with us. |
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Shipping |
We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination. |
FAQ
As one of the leading color sensor manufacturers and suppliers in China, we warmly welcome you to buy discount color sensor for sale here from our factory. All our products are with high quality and competitive price.
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